Manufacturing

Manufacturing

Development and Innovation
Leading Technology

With a fast changing industry and increasing environmental awareness, there is a strong demand for spiral bevel gears and straight bevel gears products that offer increased precision and efficiency. We realize that it is vital that the innovation of gear technologies continues, so that our customers can profit from gear products that offer greater strength, higher torque, lower noise and lower power consumption.

Technology and Experience
Over 30 Years of Experience

Having been focused on the manufacture of precision spiral bevel gears and straight bevel gears products for over 30 years, we fully understand the direction the industry is taking. There is a clear trend towards the development of energy efficient products that are high precision, long lasting, larger in size and can handle higher power.

Corporate Vision
Engineering the Future with Confidence

Through continued innovation and product development, the Excellence Gear Company will enter new industries and continue to offer customers professional and top-quality products and service.

One-Stop Process
Precision at Every Step
 
 
 
 

Customer's Drawing、Sample

 

STEP 01
 
 
 
 

Turning

 

STEP 02
 
 
 
 

Milling Process

 

STEP 03
 
 
 
 

Gear milling

 

STEP 04
 
 
 
 

Heat Treatment

 

STEP 05
 
 
 
 

Internal and External diameter grinding

 

STEP 06
 
 
 
 

Gear lapping, Gear grinding

 

STEP 07
 
 
 
 

Inspection

 

STEP 08
 
 
 
 

Packing

 

STEP 09

Equipment Information
The Equipment Behind Every Gear We Create
 
 
 
 

Testing Equipment

Simulated gear box assembly for gear tooth fault detection.

 
 
 
 

Gear Cutting Equipment

We can machine gear ratios of 1:10, and gears up to module 6.

 
 
 
 

Coordinate Measuring Equipment

The 300GMS meets every inspection challenge that might exist for Gear producers, particularly those in automotive, aerospace, and those that produce fine pitch gears; as small as .2 module.

 
 
 
 

Lapping Machine

One pair of mating gears, which are added abrasive to grind teeth on the lapping machine. This process can reduce tooth surface roughness and reduce operating noise.

 
 
 
 

Cutter Sharpening

The Blade Profile Grinder is able to generate cutter contour and sharpen cutter, it is equipped with robotic arm that could finish sharpening cutter automatically.

 
 
 
 

Cutter Building

The Machine can be used to build face mill and face hob cutter heads with a minimal radial run-out. It allows you to build, measure and true all types of PENTAC®, TRI-AC®, CYCLOCUT™ and RSR® Cutters in a single operation.

Equipment Information
Processing Equipment List
Processing EquipmentDownloadBrandQuantity
CNC Spiral Bevel Gear Cutting Machine Tsunashima (Japan)4
The PHOENIX® 280C Cutting MachineUSA Gleason2
The PHOENIX® 280G Cutting MachineUSA Gleason2
600HTL TURBO LAPPER® Bevel Gear Lapping MachineUSA Gleason1
300GMS® Gear Inspection MachineUSA Gleason1
CONTACT US
If you have any custom gear requirements, please feel free to contact us.
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